Most commercial refrigeration units today have a safety device known as a float switch. A float switch is installed in your drain pan and will shut your system off if your drain pan fills with water. Besides having a float switch installed, another way to prevent water leaks needs Commercial Refrigeration Maintenance of your unit annually.
Many commercial refrigeration unit owners have always been asking where there is leakage in evaporation pan float. A float valve maintains the correct water level in the pan.
This is due to the water on the floor in the surrounding. It can be repaired, but it won’t work forever, and repair is only a short-term fix. This is why it is wise to go for the replacement before things get out of hand.
Any changes made to the float will change the buoyancy. Meaning any substance or repair kit used to fix a punctured float will result in changing the buoyancy of the float, and it may cause the heating element to kick on at a different time than it used to.
Repairing the float is a short-term answer, and the long-term solution is replacing the float altogether. Replacing the float is the best option. Getting access to the pan is not easy and requires multiple steps to view.
It would be ideal to consult your OEM to ensure the correct diagnosis of a leaking pan float.
To begin with, verify whether the drain pan outlet is obstructed and remove any debris. Make sure to turn off the capacity or power to the evaporator for security purposes. The commercial refrigeration evaporation pan can be effortlessly accessed for a quick review from the backside or the topside.
It’s normal to discover a price tag or other label trapped in the drain outlet commonly situated close to the return air surface of the coil. Remove the garbage obstructing the drain pan outlet and replace it with the assistance of an Evap Condensation pan. Your water leak ought to be amended quickly and to let the condensation stop forming.
If you have checked the drain pan outlet and everything is clear, the subsequent stage is to check whether the drain line is clogging up. You’ll have to call an expert to come to clear the drain with the goal for this to be remedied.
An expert will want to effectively survey where the debris obstructs the drain line and correct it rapidly. Like the drain pan outlet, when the drain line way is clear, you’ll quickly see the condensation clear up.
How Does A Float Switch Respond?
Afloat responds when the water level reaches a specified level and kicks in the heating element to warm up the pan and evaporate the water. Once enough evaporation has occurred, the float will then kick off the heating element. Rinse and repeat when enough water is accumulated in the evaporation pan.
To prevent water spills and leaks from occurring, a float switch is appended to the drain pan on your refrigeration unit. At the point when your refrigeration system draws the mugginess out of the air, it gathers the evaporated water.
This water is usually drained through your drain line. It is simple for your drain line to become obstructed if your system is not appropriately maintained. If the water has no place to go, then your drain line is clogged up. That is the point at which a float switch can save you hundreds or thousands in repair bills!
Afloat will turn your unit off when your drain pan tops off with water because of an obstructed drain line. You will then, at that point, know about the drain pan issue and can have it dealt with.
Causes of Dripping or Leaking Water
Commercial freezers that numerous factors often cause drip or leak water. One of the factors is the existence of faulty seams which is between the panels. Another factor that can lead to drippings and leakage is the continuous use of aging or damaged seals that seamlessly allow warm air intake instead of not letting it enter the Reach-In Freezers.
Aside from all these components, dripping in commercial freezers can also be caused due to faulty or damaging effects of insulation, water filter, drain pan, and defrost drain. Faulty insulation usually will not have the capability to maintain cooling inside the freezer, damaging and contaminating frozen food products. Water filters, drain pan, defrost drain, and ice makers that are not cleaned and maintained regularly will also allow water to flow outside.
The unprecedented effects of condensation can lead to leaks and dripping in commercial freezers. The warm temperature or even humidity in the outside air can generate enough condensation around the freezer exterior, allowing it to look like it is sweating. Condensation may take place if the freezer works and functions more than its recommended capacity.
Hazards of Dripping or Leaking Water
If the issue is ignored pertaining to the problem with dripping water in commercial freezers can result in serious risks and hazards to the surrounding and especially people working around them. The accumulation of water which is on the floor can be a significant safety issue for the employees and others walking around the establishment.
You see, slipping and falling accidents are often recorded whenever there are pools of water on the floor. And while most of these accidents do not cause significant injuries, some of these cases can be fatal and dangerous.
Another primary concern with dripping water has to do with the build-up of mold and bacteria. Leaving puddles on the floor and drippings on the walls can initiate the formation of mold and bacteria since they both thrive in these kinds of environments. Diseases and illnesses will then start to infect employees and even customers or visitors visiting the place.
Dripping in commercial freezers can also affect the consistency and quality of food products. And when this issue remains unchecked, several food products may spoil or get damaged easily, affecting the overall performance and income of the business.